Rubber-reinforced concrete decking, project A1.RB.PZhD.000

Rubber-reinforced concrete decking, project A1.RB.PZhD.000, is designed for installation on railway tracks with R65 rails on reinforced concrete sleepers with KB-65, ARS-4 and ZhBR-65 rail fastenings, and on wooden sleepers with R65 and R50 rails with KD-65, DO-65 and DO-50 fastenings. Complies with the requirements of TU 22.19.73.110-001-78969127-2018.

Rubber-reinforced concrete decking, project A1.RB.PZhD.000 (hereinafter referred to as “the decking”), is designed for installation at railway crossings in straight and curved sections of railway track to ensure safe, convenient and rapid crossing of railway tracks by vehicles at the same level as the top of the rail head.

The decking consists of rubber-reinforced concrete slabs and elastic rubber sealing profiles that provide rigidity to the overall structure:

  • internal seals secure the slabs between the rails within the track gauge;

  • external seals ensure tight adhesion of the outer slabs to the rails.

The decking is installed on railway tracks with the following rail fastenings:

  • KB-65 on type Sh-1 reinforced concrete sleepers;

  • ARS-4 on type Sh-ARS reinforced concrete sleepers;

  • ZhBR-65 on type Sh3/Sh3-D reinforced concrete sleepers;

  • KD-65, DO-65, DO-50 on wooden sleepers.

The decking is used on public and non-public railway tracks for the passage of vehicles with an axle load of up to 13 t/axle.

The decking structure is modular and allows covering a railway crossing with a standard gauge of 1520 mm of the required width (slab multiples of 2925 mm and 3250 mm).

The range of deckings of project A1.RB.PZhD.000 also includes versions:

  • for 750 mm track gauge (slab multiples of 2800 mm);

  • for 1067 mm track gauge (slab multiples of 1950 mm);

  • for combined 1520/1067 mm track gauge (slab multiples of 1950 mm).

The modular structure provides the ability to:

  • cover a crossing of the required width, with the required width assembled using the appropriate number of slabs;

  • install on straight or curved sections of track (with R≥1200 m);

  • perform rapid installation (dismantling) of the decking during repair works and technical maintenance of the railway track;

  • reuse the decking slabs multiple times, including for temporary road crossings over railway tracks during construction works.

Products manufactured by A.Miller JSC comply with the requirements stipulated by Decree of the Government of the Russian Federation No. 719 dated 17.07.2015 and are classified as Russian industrial products.

 

Example of decking configuration, project A1.RB.PZhD.000, on reinforced concrete sleepers for 1520 mm track gauge with R65, width 3250 mm:

Part name Dimensions, mm Quantity, pcs
Inner slab PZhDv 3250 × 1520 × 190 / 170 1
Outer slab PZhDn 3250 × 800 × 190 / 170 (400) 2
Rubber strip 3250 × 80 × 5 2
Sleeper pads NBSH — 12
Slab fixing stops* — 2

* installation at the customer’s discretion

Example of decking configuration, project A1.RB.PZhD.000, on wooden sleepers for 1520 mm track gauge with R65, R50, width 3250 mm:

Part name Dimensions, mm Quantity, pcs
Inner slab PZhDv 3250 × 1520 × 190 / 170 1
Outer slab PZhDn 3250 × 800 × 190 / 170 (400) 2
Rubber strip 3250 × 80 × 10 4
Rubber strip 3250 × 80 × 10 2
Slab fixing stops* — 2

* installation at the customer’s discretion

Decking configuration, project A1.RB.PZhD.000, for 750 mm track gauge, width 2800 mm:

Part name Dimensions, mm Quantity, pcs
Inner slab RZhBPDv-750 2800 × 642 × 160 1
Outer slab RZhBPDn-750 2800 × 642 × 160 2
Rubber strip 750 × 80 × 5 2
Rubber strip 750 × 80 × 5 2

Decking configuration, project A1.RB.PZhD.000, for 1067 mm track gauge, width 1950 mm:

Part name Dimensions, mm Quantity, pcs
Inner slab PZhDV 1950 × 1135 × 190 1
Outer slab PZhDN 1950 × 790 × 190 2
Rubber strip 750 × 80 × 5 4
Stop — 2

Decking configuration, project A1.RB.PZhD.000, for combined 1520/1067 mm track gauge, width 2800 mm:

Part name Dimensions, mm Quantity, pcs
Inner slab PZhDV 1950 × 1135 × 190 1
Outer slab PZhDN 1950 × 790 × 190 2
Rubber-reinforced concrete insert (for combined track gauge only) 975 × 390 × 190 2
Rubber strip (for combined track gauge only) 1950 × 80 × 5 2
Rubber strip 1950 × 80 × 15 4
Stop — 4

Perceived load from vehicles: not more than 13 t per vehicle axle

Operating temperature range: from minus 40°C to plus 60°C

 

Decking A1.RB.PZhD.000 installation diagram on reinforced concrete sleepers
Decking A1.RB.PZhD.000 installation diagram on reinforced concrete sleepers
Схема монтажа настила А1.РБ.ПЖД.000 на деревянных шпалах
Схема монтажа настила А1.РБ.ПЖД.000 на деревянных шпалах
Схема монтажа настила А1.РБ.ПЖД.000 для совмещенной рельсовой колеи 1520мм/1067 мм
Схема монтажа настила А1.РБ.ПЖД.000 для совмещенной рельсовой колеи 1520мм/1067 мм

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