Rubber-cord decking, project A1.RK.000

Rubber-cord decking, project A1.RK.000 with longitudinal tie rods, is designed for installation on railway tracks with R65 rails on reinforced concrete sleepers with ARS-4, ZhBR-65Sh, ZhBR-65PShM, W-30, PFK-350 and KB-65 fastenings. Complies with the requirements of TU 22.19.73.110-001-78969127-2018.

The decking, project A1.RK.000, is designed for installation at railway crossings in straight and curved sections of railway track to ensure safe, convenient and rapid crossing of railway tracks by vehicles at the same level as the top of the rail head.

The decking provides a reduced noise level, softens the load from moving vehicles on the track superstructure, and is resistant to acids, alkalis, and road de-icing agents in winter.

The decking is installed on railway tracks with R65 rails with the following rail fastenings:

  • ARS-4 on type Sh-ARS reinforced concrete sleepers;

  • ZhBR-65Sh and ZhBR-65PShM on type Sh3/Sh3-D reinforced concrete sleepers;

  • W-30 on type Sh5-DF reinforced concrete sleepers;

  • PFK-350 on type ShP-350 reinforced concrete sleepers;

  • KB-65 on type Sh1 reinforced concrete sleepers.

The decking is used on railway tracks with a sleeper density of 1840 pcs/km and is designed for the passage of vehicles with an axle load of up to 13 t/axle.

The basic configuration of the decking for installation on a single-track section of railway track has a width of 6552 mm.

The decking design is modular and provides the ability to:

  • cover a crossing of the required width (slab multiples of 546 mm or 1092 mm);

  • create a rigid monolithic structure that prevents the formation of gaps (through the use of longitudinal tie rods);

  • perform partial dismantling of the decking without the use of lifting mechanisms and without interrupting train and vehicle traffic;

  • dismantle (install) the decking without damaging the road surface and preventing its destruction at the junction;

  • install the decking on straight and (or) curved sections of railway track;

  • use support blocks and (or) clamping beams to ensure tight adhesion of the outer decking slabs to the rail.

Products manufactured by A.Miller JSC comply with the requirements stipulated by Decree of the Government of the Russian Federation No. 719 dated 17.07.2015 and are classified as Russian industrial products.

 

Composition of the 6552 mm wide decking set for installation on a single-track railway section:

From 546 mm wide slabs:

Name Slab dimensions, mm Quantity of elements, pcs
Inner slab 1582×546×241 12
Outer slab 573/666×546×238 24
Long tie rod 85×595 44
Short tie rod 85×520 4
Wrench 85×100 1
Support-clamping beam BPRT* 3000(4000)×400×300 4
Clamping beam A1.BPR-3(4)* 3000(4000)×400×400 4

* supplied by separate order at the customer’s discretion

From 1092 mm wide slabs:

Name Slab dimensions, mm Quantity of elements, pcs
Inner slab 1582×1092×267 6
Outer slab 666×1092×257 12
Long tie rod 85×1140 20
Short tie rod 85×1092 4
Wrench 85×100 1
Support-clamping beam BPRT* 3000 (4000)×400×300 4
Clamping beam A1.BPR-3(4)* 3000 (4000)×400×400 4

* supplied by separate order at the customer’s discretion

Perceived load from vehicles: not more than 13 t per vehicle axle
Operating temperature range: from minus 40°C to plus 60°C
Decking of category I according to TU 22.19.73.110-001-78969127-2018
Climatic design: UKhL, placement category 1, operating conditions group 5 according to GOST 15150-69
Service life: not less than 15 years.


The decking is registered in the network classifier of material and technical resources system (SK MTR codes assigned).

Designation by project Name SK MTR code of JSC “Russian Railways”
A1.RK.000 (-01)
ARS-4 ZhBR-65Sh
Rubber-cord decking with internal longitudinal tie rod 2539402541
A1.RK.001
ARS-4 ZhBR-65Sh
Inner slab 2539410415
A1.RK.002
ARS-4 ZhBR-65Sh
Outer slab 2536410416
A1.RK.060 Outer support block 3185520009
A1.RK.070 Long tie rod 3185520013
A1.RK.080 Short tie rod 3185520014
A1.RK.050 Wrench for tie rod fastening 3185520015

 

General view of the decking during installation
General view of the decking during installation
Tongue-and-groove joint
Tongue-and-groove joint

No project photos are available.

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