Rubber-cord decking, project 2741.000

Rubber-cord decking, project 2741.000, is designed for installation on railway tracks with R65 rails on reinforced concrete sleepers with KB-65 rail fastenings and on wooden sleepers with KD-65 (DO-65) rail fastenings. Complies with TU 22.19.73.110-001-78969127-2018.

The decking, project 2741.000, is designed for installation at railway crossings in straight and curved sections of railway track to ensure safe, convenient and rapid crossing of railway tracks by vehicles at the same level as the top of the rail head.

The decking provides a reduced noise level, softens the load from moving vehicles on the track superstructure, and is resistant to acids, alkalis, and road de-icing agents in winter.

The decking is installed on railway tracks with R65 rails with the following rail fastenings:

  • KB-65 on reinforced concrete sleepers;

  • KD-65 (DO-65) on wooden sleepers.

The decking is used on railway tracks with a sleeper density of 1840 pcs/km and is designed for the passage of vehicles with an axle load of up to 13 t/axle.

The basic configuration of the decking for installation on a single-track section of railway track has a width of 6552 mm.

The decking design is modular and provides the ability to:

  • cover a crossing of the required width (slab multiples of 546 mm);

  • create a rigid monolithic structure that prevents the formation of gaps (through the use of fastening assemblies);

  • perform partial dismantling of the decking without the use of lifting mechanisms and without interrupting train and vehicle traffic;

  • dismantle (install) the decking without damaging the road surface and preventing its destruction at the junction;

  • install the decking on straight and (or) curved sections of railway track with reinforced concrete or wooden sleepers;

  • use support blocks and (or) clamping beams to ensure tight adhesion of the outer decking slabs to the rail.

Products manufactured by A.Miller JSC comply with the requirements stipulated by Decree of the Government of the Russian Federation No. 719 dated 17.07.2015 and are classified as Russian industrial products.

 

Composition of the 6552 mm wide decking set for installation on a single-track railway section:

For installation on reinforced concrete sleepers with KB-65 rail fastening:

Name Slab dimensions, mm Quantity of elements, pcs
Inner slab 1582×546×213 12
Outer slab 573×546×213 24
Outer pad 546×182×48 24
Inner pad 1098×546×55 12
Fastening assembly kit — 1
Clamping beam A1.BPR-3(4)* 3000(4000)×400×400 —

* supplied by separate order at the customer’s discretion

For installation on wooden sleepers with KD-65 rail fastening:

Name Slab dimensions, mm Quantity of elements, pcs
Inner slab 1582×546×213 12
Outer slab 573×546×213 24
Outer pad 546×182×48 24
Fastening assembly kit — 1
Clamping beam A1.BPR-3(4)* 3000(4000)×400×400 —

* supplied by separate order at the customer’s discretion

Perceived load from vehicles: not more than 13 t per vehicle axle
Operating temperature range: from minus 40°C to plus 60°C
Decking of category I according to TU 22.19.73.110-001-78969127-2018
Climatic design: UKhL, placement category 1, operating conditions group 5 according to GOST 15150-69

Decking, project 2741.000, is registered in the network classifier of material and technical resources system of JSC “Russian Railways” (SK MTR code 2539402359).

 

Slab laying diagram for decking on reinforced concrete sleepers
Slab laying diagram for decking on reinforced concrete sleepers
End fastening diagram on reinforced concrete sleepers
End fastening diagram on reinforced concrete sleepers
Slab laying diagram for decking on wooden sleepers
Slab laying diagram for decking on wooden sleepers
End fastening diagram on wooden sleepers
End fastening diagram on wooden sleepers

No project photos are available.

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